Basic Info.
Certification
CE, GMP, ISO
Material
Stainless Steel 304 316
Working Pressure
ATM., Negative Pressure, Positive Pressure
Solvent
Methanol, Ethanol, Acetone and Other Organic Solve
Production Capacity (L/H)
50L/H~2000L/H
Type
Crude Drug Equipment
Finished Dosage Form
Liquid
Precision
Normal Precision
Computerized
Non-Computerized
Transport Package
Standard Wooden Packing
Origin
Zhejiang, China (Mainland)
Product Description
Composition
The whole alcohol distillation unit is composed of distillation tower, condenser, cooler, heater, liquid storage tank, pipes, etc.
Accessories: quick-open manhole, nozzles, sight glass, pressure gauge, inspection light, valves, pressure gauge, thermometer, liquid level gauge, etc.
1. Summary The principle of distillation technology is to make use of the difference of volatilization ability of each component in the mixture to make gas-liquid two-phase reverse multi-stage contact through the reflux of liquid phase and gas phase. Under the restriction of thermal energy drive and phase equilibrium, the volatile components (light components) are transferred from liquid phase to gas phase, while the refractory components from gas phase to gas phase. The migration in the liquid phase causes the mixture to be separated continuously, which is called distillation. The process of heat and mass transfer is simultaneous and is controlled by mass transfer process. Its distillation column is shown in Fig. 41 schematic diagram of the distillation column. The raw material enters the tower from a suitable position in the middle of the tower, and the tower is divided into two sections. The upper section is a distillation section without feeding, the lower section contains feeding plate as a withdrawal section, the condenser provides liquid reflux from the top of the tower, and the reboiler provides gas reflux from the bottom of the tower. Gas and liquid reflux is an important characteristic of distillation. The company provides experimental, pilot-scale and small-scale production of distillation columns, batch distillation, continuous distillation, atmospheric distillation, vacuum distillation and other operations.2. Structure And Characteristics2.1 Tower internals: bulk packing, shaped wire mesh packing, variable cross-section sieve plate assembly.2.2 Various reboilers: kettle type, external circulation evaporator type, internal circulation type, scraper film evaporator type, etc.3. Practical Application3.1 Concentration and purification of bio ethanol and methanol as alternative fuels.3.2 Improve the quality of wine, retain the texture and aroma of wine and minimize harmful substances.3.3 Refined flavoring extracts, including natural and synthetic flavors.3.4 Recycling of solvents in the electronics industry to reduce pollutant handling capacity.4. Providing Different Scale Distillation Units4.1 Distillation column used in laboratory4.2 Distillation unit for pilot / small-scale production4.3 Continuous distillation, batch distillation and extractive distillation.5. Device Operation Auxiliary Equipment 5.1 Vacuum System Vacuum pump and vacuum unit, the main components of the vacuum system are: liquid ring pump (water ring pump), rotary vane pump, diffusion pump, Roots pump, etc.5.2 Thermostatic Thermal Cycling Equipment Select high performance imported or domestic hot oil (water) circulating devices according to project funds.5.3 Material Transfer Device Multiple inlet and outlet modes6. PLC Automation Control Technology PLC, the so-called programmable controller, is simply a CPU, with several modules, module functions are mainly, analog or digital input and output, other functions such as counting. Use CPU to mount these modules to realize communication and control processing functions. Communication mode, processing mode, need to be implemented in the program, traffic can of course be variable or AI address.7. Standard Technical Parameter List Of Kettle Tower| Type | HT-200 | HT-300 | HT-400 | HT-500 | HT-600 | HT-800 |
| Tower Diameter (mm) | 200 | 300 | 400 | 500 | 600 | 800 |
| Tower Height (mm) | 6000 | 7000 | 7000 | 7000 | 7500 | 7500 |
| Tower Volume (m3) | 640 | 1220 | 1450 | 2300 | 2500 | 3200 |
| Production Capacity (kg/h) | 45~50 | 90~100 | 150~160 | 280~300 | 420~440 | 600~620 |
| Heating Area (m2) | 6.0 | 8.0 | 14 | 18 | 24 | 32 |
| Condensation Cooling Area (m2) | 10+2 | 15+3 | 20+5 | 36+5 | 50+8 | 70+10 |
| Packing Form | Stainless steel corrugated packing |
| Outline size (m) | Long | 2.3 | 2.5 | 2.6 | 3.0 | 3.5 | 4.2 |
| Wide | 0.7 | 0.8 | 1.0 | 1.2 | 1.4 | 1.8 |
| High | 7.3 | 7.5 | 9 | 9 | 10 | 14 |
Equilibrium data of alcohol-water phase
| Temperature | Liquid fraction | Vapour phase fraction |
| | X | X | Y | Y |
| C | ETOH | WATER | ETOH | WATER |
| 100 | 0 | 1 | 0 | 1 |
| 95.5 | 0.019 | 0.981 | 0.17 | 0.83 |
| 89 | 0.0721 | 0.9279 | 0.3891 | 0.6109 |
| 86.7 | 0.0966 | 0.9034 | 0.4375 | 0.5625 |
| 85.3 | 0.1238 | 0.8762 | 0.4704 | 0.5296 |
| 84.1 | 0.1661 | 0.8339 | 0.5089 | 0.4911 |
| 82.7 | 0.2337 | 0.7663 | 0.5445 | 0.4555 |
| 82.3 | 0.2608 | 0.7392 | 0.558 | 0.442 |
| 81.5 | 0.3273 | 0.6727 | 0.5926 | 0.4074 |
| 80.7 | 0.3965 | 0.6035 | 0.6122 | 0.3878 |
| 79.8 | 0.5079 | 0.4921 | 0.6564 | 0.3436 |
| 79.7 | 0.5198 | 0.4802 | 0.6599 | 0.3401 |
| 79.3 | 0.5732 | 0.4268 | 0.6841 | 0.3159 |
| 78.74 | 0.6763 | 0.3237 | 0.7385 | 0.2615 |
| 78.41 | 0.7472 | 0.2528 | 0.7815 | 0.2185 |
| 78.15 | 0.8943 | 0.1057 | 0.8943 | 0.1057 |
| 78 | 0.932 | 0.068 | 0.9212 | 0.0788 |
| 77.8 | 0.9673 | 0.0327 | 0.9423 | 0.0577 |
| 77.5 | 1 | 0 | 1 | 0 |
| Type | Inclination Angle φ, | specific surface area ,m2/m3 | Bulk densityρp kg/m3 | Theoretical plate number per meter | Section height m (about ten plates divided into sections) | Scope of application | Operating pressure pa |
| 250(AX) | 30 | 250 | 125 | 2.5~3 | 5 | Precision distillation with few theoretical plates | 102~105 |
| 500(BX) | 30 | 500 | 250 | 5 | 3~4 | Vacuum distillation of thermosensitive refractory systems | 102~105 |
| 700(CY) | 45 | 700 | 350 | 8~10 | 1.6 | Isotopic Mixture and Isomeric Mixture Separation | 5×103~105 |
Address:
Unit 3, Building 21, 4th District, Xiawang Village, Yiwu City, Jinhua, Zhejiang, China
Business Type:
Manufacturer/Factory, Trading Company
Business Range:
Industrial Equipment & Components, Manufacturing & Processing Machinery
Management System Certification:
ISO 9001, ISO 9000
Company Introduction:
Our company offers variety of products which can meetyour multifarious demands. We adhere to the management principles of " Qualityfirst, customer first and credit-based" Since theestablishment of the company and always do our best to satisfy potential needsof our customers. Our company is sincerely willing to cooperate withenterprises from all over the world in order to realize a win-win situationsince the trend of economic globalization has developed with anirresistible force.
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