Hot Sell Small Dairy Product Process Line / Milk, Yogurt Production Line on Sale

»The whole milk line includes the following units:

1. Milk reception or powder & water mixing unit.
This part is to prepare and mix the raw material. If the fresh milk is in urgent need or not enough for production, powder milk can be used to replace it.
2. Mixing and sugar melting unit.
Mixing machine and heat system are needed to melt the sugar and supply hot water, and then before entering the mixing tank (blending tank) for further mixing, the syrup should be cooled.
3. Pasteurizer and homogenizer.
This part is to kill the bacteria, thus ensuring the safety of products.
The homogenizer is used to make the products more homogeneous which can help to improve the quality and prolong the shelf life of products.
The degasser is used to remove the air that is mixed in the product. According to different products types and filling types, the pasteurizer is strictly chosen to suit the plant.
4. Storage or yogurt producing unit.
5. Filling or packing unit.
We can provide many kinds of filling types, such as plastic bag, PRT bottle, HDPE bottle, glass bottle, gable bottle, and plastic cups and so on. You can choose what you want.
6. CIP cleaning system.
7. After treatment equipments such as conveyer, package or pallet etc.
8. Some assistant equipments like steam boiler, air compressor and cold water unit etc.
9. Materials for the product pipes installation, power pipes installation and Also electrical installation

Description:

The pretreatment of the milk is the same, regardless of whether set or stirred yoghurt is to be produced. It includes standardization of the fat and dry matter contents, heat treatment and homogenization. It is assumed that the milk has been standardized to the required fat content before entering the line and standardization of the dry matter content takes place in an evaporator in the process line. If the dry matter content is adjusted by addition of milk powder, the equipment used is similar to that described under "Recombined milk". Any additives, such as stabilizers, vitamins, etc., can be metered into the milk before the heat treatment. When the yoghurt milk has been pretreated and cooled to inoculation temperature, the procedure for further treatment depends on whether set, stirred, drink, frozen or concentrated yoghurt is to be produced.

The quality of the yoghurt in terms of texture and flavour is essential.

Figure 11.11 shows the Production of stirred yogurt. The pretreated milk, cooled to incubation temperature, is pumped to the incubation tanks (7).

Simultaneously a preset volume of bulk starter (6) is dosed into the milk stream. After a tank has been filled, agitation commences and continues for a short time to assure uniform distribution of the starter culture. The incubation tanks are insulated to ensure that the temperature remains constant during the incubation period. The tanks can be fitted with pH meters to check the development of acidity.

In typical production of stirred yoghurt the incubation period is 2.5 to 3hours at 42 - 43C when the ordinary type of bulk starter (2.5 - 3% inoculums) is utilised. To attain optimum quality, cooling from 42 - 43C to15 - 22C should be accomplished within 30 minutes after the ideal pH-value has been reached to stop further development of bacteria. The coagulum must be subjected to gentle mechanical treatment so that the final product will have the correct consistency. Cooling takes place in a plate heat exchanger (8) with special plate. After cooling to 15 - 22C, the yoghurt is ready for packing.

Fruit and various flavours can be added (10) to the yoghurt when it is transferred from the buffer tanks to the filling machines. This is done continuously with a variable speed metering pump which feeds the ingredients into the yoghurt in the fruit blending unit. The blending unit is static and hygienically designed to guarantee that the fruit is thoroughly mixed into the yoghurt.

The fruit metering pump and the yoghurt feed pump operate synchronously.




♦ Raw material :liquid cow milk, goat milk, camel milk, milk powder dissolving with water
♦ Product: Pasteurized milk, UHT milk, yogurt, flavored milk, milk drink, sour milk , butter, cheese and so on.
♦ Capacity: daily production : According to your demand
♦ Product Package: Aseptic pouch, Aseptic paper box, Gable Top box, plastic bottle, plastic cup, glass bottle, plastic pouch, Bulk, according to customer
♦ Service Include : Turnkey project service: design,manufacture,installation,commissioning,training, after-sale service and son on

The whole line including:

1. Water Treatment section
2. Milk Receiving or Powder Dissolving Section
3. Preparation Section
4. Sterilization Section
5. Fermentation Section
6. Filling & Packaging Section
7. CIP Cleaning Section
8. Chiller
9. Compressor
10. Steam Boiler
11. Cooling or Incubation Room
12. Installation Material

Technical parameters

1. Why your machine similar with other supplier?
We are an overseas-funded enterprise. We are manufacturer and had been in this industry for more than 17 years, with more than 9 years export experience. We design machines by ourselves with advanced technology. Appearance just a part of machine, Service and quality is more important than it.
2. I'm new in our industry, but I'm planning to setup a factory, What can I do?
We can suggest customer the most suitable machine according to their formula, Raw material. Manufacturing- Installation- Training- Maintenance- Technical Support. We can introduce you supplier of raw material, bottles, labels etc. We could take you to our customer's factory to learn how they produce. We could customize machines according to your real need, We could send our engineer to your factory to install machines and train your worker of Operation and maintenance. Any more requests. Just let us know.
3.Why do you choose us?
           Select spare parts with high quality and well-known brands only.
           We are approved by ISO, CE, GS and etc.
           One year warranty; perfect after-sales service for spare parts
           Best prices with good quality and reliable performance
           Easy maintenance
           Our logo or OEM
4.What kind of machines can you supply to customer?
We could offer various kinds of machines and whole production line.
(1) Cream, paste Products,
           In cosmetic industry: face cream, body cream, washing cream,etc
           In food industry industry: sauce, ketchup, tomato paste, mayonnaise, mustard, chocolate etc
            In chemical industry:welding paste,ink, paint,pigment etc.
Production line for them: RO water treatment- vacuum emulsifying machine- storage tanks- filling machine-capping machine- labeling machine- conveyor belt- inkjet printer- sealing machine-shrinking machine etc.
(2) Liquid products
shampoo, lotion, liquid soap, detergent,juice,solution etc.
Production line for them: RO water treatment - liquid wash mixer- - storage tanks- filling machine-capping machine- labeling machine- conveyor belt- inkjet printer- sealing machine-shrinking machine etc
(3) Make-up products: 
Lipstick, lip gloss, nail polish, marscara etc
Machines for them: homogenizer mixer, colliod mill, lipstick filling machine, frezzing machine etc
(4) Adhesive products:
Instant glue, AB glue, silica gel, anaerobic adhesive,silicon, sealing etc.
Machines for them: double planet mixer, ribbon blender, tube filling and sealing machine, hydraulic distributing machine, cartridge filling machine etc

                                   We are pleased to advise you personally.

                                       We look forward to your challenges!