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Ss and Red Copper Alcohol Distiller Moonshine Pot Still Reflux Column Whisky Vodka Brandy Spirit Wine Home Distiller

FOB Price:	US$5,000.00-50,000.00 / Piece
Min. Order:	1 Piece

Min. Order	FOB Price
1 Piece	US$5,000.00-50,000.00

Port:	Ningbo, China
Production Capacity:	60 Set/Sets Per Month
Payment Terms:	T/T, D/P

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Product Description

Company Info

Basic Info.

Certification

CE, GMP, ISO

Customized

Material

Stainless Steel 304 316

Working Pressure

ATM., Negative Pressure, Positive Pressure

Solvent

Methanol, Ethanol, Acetone and Other Organic Solve

Production Capacity (L/H)

50L/H~2000L/H

Type

Crude Drug Equipment

Finished Dosage Form

Liquid

Precision

Normal Precision

Voltage

380V

Computerized

Non-Computerized

Condition

New

Warranty

1 Year

Trademark

CHANGYI

Transport Package

Standard Wooden Packing

Specification

HT-800

Origin

Zhejiang, China (Mainland)

HS Code

84194020

Product Description

Product Name:	Stainless Steel Glass Boiler And Distillation Column
Capacity:	20L-500L
Weight:	26 - 200KGS
Heating Mode:	Electric / Gas
Voltage(V):	220V/50HZ / 110V/60HZ
Materials:	SS304 / Red copper
Components:	boiler, distillation column, dephlegmator, condenser, proofing parrot,control box,heating rod.
RTS default configuration:	50 liter boiler, 4 stage 4 inch distillation column, dephlegmator, reducer elbow, 2 inch condenser, proofing parrot, electric heating rod 4 kw, control box, clamps, gaskets etc. materials are ss304, only bubble caps plates are red copper.
We can customize the equipment according to your requirements.

Type	Volumn	Compenent
Whisky Distiller	50-5000L	Still pot,Swan neck,Condenser,Cip,Pipe system
Vodka Distiller	50-5000L	Still pot,Onion head,Column,Dephlegmater,Condenser,Pipe system
Brandy Distiller	50-5000L	Still pot,Onion head,Column,Dephlegmater,Condenser,Pipe system
Rum Distiller	50-5000L	Still pot,Column,Condenser,Cip,Pipe system
Gin Distiller	50-5000L	Still pot,Column,Gin basket,Condenser,Cip,Pipe system
Multi-Function Distiller	50-5000L	Still pot,Column,Onion head,Dephlegmater,Gin basket,Condenser,Cip,Pipe system,Collecting tank

1.Summary

The principle of distillation technology is to make use of the difference of volatilization ability of each component in the mixture to make gas-liquid two-phase reverse multi-stage contact through the reflux of liquid phase and gas phase. Under the restriction of thermal energy drive and phase equilibrium, the volatile components (light components) are transferred from liquid phase to gas phase, while the refractory components from gas phase to gas phase. The migration in the liquid phase causes the mixture to be separated continuously, which is called distillation. The process of heat and mass transfer is simultaneous and is controlled by mass transfer process. Its distillation column is shown in Fig. 41 schematic diagram of the distillation column. The raw material enters the tower from a suitable position in the middle of the tower, and the tower is divided into two sections. The upper section is a distillation section without feeding, the lower section contains feeding plate as a withdrawal section, the condenser provides liquid reflux from the top of the tower, and the reboiler provides gas reflux from the bottom of the tower. Gas and liquid reflux is an important characteristic of distillation.
The company provides experimental, pilot-scale and small-scale production of distillation columns, batch distillation, continuous distillation, atmospheric distillation, vacuum distillation and other operations.

2. Structure And Characteristics
2.1 Tower internals: bulk packing, shaped wire mesh packing, variable cross-section sieve plate assembly.
2.2 Various reboilers: kettle type, external circulation evaporator type, internal circulation type, scraper film evaporator type, etc.

3.   Practical Application
3.1 Concentration and purification of bio ethanol and methanol as alternative fuels.
3.2 Improve the quality of wine, retain the texture and aroma of wine and minimize harmful substances.
3.3 Refined flavoring extracts, including natural and synthetic flavors.
3.4 Recycling of solvents in the electronics industry to reduce pollutant handling capacity.

4.   Providing Different Scale Distillation Units
4.1 Distillation column used in laboratory
4.2 Distillation unit for pilot / small-scale production
4.3 Continuous distillation, batch distillation and extractive distillation.

5.   Device Operation Auxiliary Equipment
5.1 Vacuum System
Vacuum pump and vacuum unit, the main components of the vacuum system are: liquid ring pump (water ring pump), rotary vane pump, diffusion pump, Roots pump, etc.

5.2 Thermostatic Thermal Cycling Equipment
Select high performance imported or domestic hot oil (water) circulating devices according to project funds.

5.3 Material Transfer Device
Multiple inlet and outlet modes

6. PLC Automation Control Technology

   PLC, the so-called programmable controller, is simply a CPU, with several modules, module functions are mainly, analog or digital input and output, other functions such as counting. Use CPU to mount these modules to realize communication and control processing functions. Communication mode, processing mode, need to be implemented in the program, traffic can of course be variable or AI address.

7. Standard Technical Parameter List Of Kettle Tower

Type		HT-200	HT-300	HT-400	HT-500	HT-600	HT-800
Tower Diameter (mm)		200	300	400	500	600	800
Tower Height (mm)		6000	7000	7000	7000	7500	7500
Tower Volume (m³)		640	1220	1450	2300	2500	3200
Production Capacity (kg/h)		45~50	90~100	150~160	280~300	420~440	600~620
Heating Area (m²)		6.0	8.0	14	18	24	32
Condensation Cooling Area (m²)		10+2	15+3	20+5	36+5	50+8	70+10
Packing Form		Stainless steel corrugated packing
Outline size (m)	Long	2.3	2.5	2.6	3.0	3.5	4.2
	Wide	0.7	0.8	1.0	1.2	1.4	1.8
	High	7.3	7.5	9	9	10	14

8. Advantages of Distillation Technology
Yiwu Changyi Machinery Equipment Co., Ltd. has been following, digesting and absorbing the advanced distillation technology both at home and abroad for many years, and has mastered the most advanced distillation technology today.
The equipment, fittings, meters and valves used in the equipment are all made in China.
According to the characteristics of raw materials and customer requirements, design a reasonable process to achieve simple process, reliable control, energy-saving purposes;
Advanced industrial simulation technology (ASPEN), tower hydraulics design technology (KG-TOWER) and advanced heat exchanger design technology (HTRI) are used to design to ensure the reliability and accuracy of process and equipment design.
Adopting stainless steel wire mesh packing, the separation efficiency is high, the theoretical tray series is increased, the height of distillation tower is reduced, and the plant conditions are suitable.
The waste water at the bottom of the tower after distillation is used to preheat raw material alcohol to reduce heat consumption.
Micro-pressure (0.05 MPaG ~ 0.1 MPaG) operation is conducive to the discharge of wastewater after rectification, no longer set up a transport pump;
The condenser of rectification tower is set at low position, and partial distillate gas short-circuit control pressure-keeping technology is used to make the operation pressure of the whole system more stable.
Reboiler heating steam control using condensate flow control technology, so that the steam pressure into the reboiler is more stable, regulator size is smaller, low cost, the use of steam flow and tower temperature cascade control, distillation tower operation is more stable;
The system adopts DCS automatic control technology to ensure long-term stable and safe operation and product quality stability.

Equilibrium data of alcohol-water phase

Temperature	Liquid fraction		Vapour phase fraction
	X	X	Y	Y
C	ETOH	WATER	ETOH	WATER
100	0	1	0	1
95.5	0.019	0.981	0.17	0.83
89	0.0721	0.9279	0.3891	0.6109
86.7	0.0966	0.9034	0.4375	0.5625
85.3	0.1238	0.8762	0.4704	0.5296
84.1	0.1661	0.8339	0.5089	0.4911
82.7	0.2337	0.7663	0.5445	0.4555
82.3	0.2608	0.7392	0.558	0.442
81.5	0.3273	0.6727	0.5926	0.4074
80.7	0.3965	0.6035	0.6122	0.3878
79.8	0.5079	0.4921	0.6564	0.3436
79.7	0.5198	0.4802	0.6599	0.3401
79.3	0.5732	0.4268	0.6841	0.3159
78.74	0.6763	0.3237	0.7385	0.2615
78.41	0.7472	0.2528	0.7815	0.2185
78.15	0.8943	0.1057	0.8943	0.1057
78	0.932	0.068	0.9212	0.0788
77.8	0.9673	0.0327	0.9423	0.0577
77.5	1	0	1	0

Alcohol Phase Equilibrium Diagram:

9.   Type And Characteristic Data Of Metal Wire Corrugated Packing

   Metal orifice corrugated packing is a regular tower packing with wide efficiency and wide separation efficiency. Its comprehensive performance is connected with metal wire corrugated high efficiency tower packing, and then the loose packed tower packing. Its cost is far lower than that of metal wire wave spinning filler, and its resistance to clogging is much better than that of wire mesh filler. In general, wire mesh corrugated packing is suitable for vacuum distillation.
Note: The higher the number of theoretical boards, the higher the possible cost of fillers, do not need to pursue the highest number of theoretical boards fillers, according to actual needs.

10.   Type and characteristic data of corrugated metal wire mesh fillers

Type	Inclination Angle φ,	specific surface area ,m²/m³	Bulk densityρp kg/m³	Theoretical plate number per meter	Section height m (about ten plates divided into sections)	Scope of application	Operating pressure pa
250(AX)	30	250	125	2.5~3	5	Precision distillation with few theoretical plates	10²~10⁵
500(BX)	30	500	250	5	3~4	Vacuum distillation of thermosensitive refractory systems	10²~10⁵
700(CY)	45	700	350	8~10	1.6	Isotopic Mixture and Isomeric Mixture Separation	5×10³~10⁵

Address: Unit 3, Building 21, 4th District, Xiawang Village, Yiwu City, Jinhua, Zhejiang, China

Business Type: Manufacturer/Factory, Trading Company

Business Range: Industrial Equipment & Components, Manufacturing & Processing Machinery

Management System Certification: ISO 9001, ISO 9000

Main Products: Stainless Steel Tank, Mixing Tank, Distillation Column, Extraction Plant, Storage Tank

Company Introduction: Our company offers variety of products which can meetyour multifarious demands. We adhere to the management principles of " Qualityfirst, customer first and credit-based" Since theestablishment of the company and always do our best to satisfy potential needsof our customers. Our company is sincerely willing to cooperate withenterprises from all over the world in order to realize a win-win situationsince the trend of economic globalization has developed with anirresistible force.

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